An Epic Week at Brownstone Cyclone – some up some down

Some Up

About 70% of our new wood floors from PC Hardwood Floors were installed.

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Australian Cypress

The interior doors arrived and were installed.

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The exterior doors arrived and they are the correct doors!  They installed the parlor doors on Friday and they look great. We had no idea there would be any direct sunlight in the back of the house.  The old extension used to protrude and block out the light coming into this room.   Is my husband so excited he’s doing the robot dance?

parlor doors back

The bathroom tiles in the master bath were redone and are now straight and the angry inch gone.

tiles fix master

The glass shower doors arrived today and will hopefully get installed later this week.  The toilet was also installed but we noticed it is a bit crooked.  We are debating taping it up so the crew cannot doo doo in it.  There is one upstairs on the third floor for them.

toilet

The sides of the extension were stuccoed and that means we should not need to go on our neighbor’s property again.

Our front windows (from S & E Building Supplies) arrived and were installed (by Design Tech).  They did a great job and they look fantastic.

windows in progresswindows finished

Nevermind the ugly white windows above.  We can’t afford to replace them yet.  Sorry future tenant.  We will get them eventually.

windows inside

Some Down

There is still a leak through our ceiling that is preventing them from  re-dry walling the ceiling in the kitchen and master bedroom, which in turn is preventing them being able to finish the floors and do all the other finishing work.  Apparently, the leak is due to the metal channel that ran the width of the building and is protruding too far out and needs to be cut.  We don’t have the whole story on this so more to come.  We may have exchanged one angry inch for another.

channel leak

Mold from repeated rain.

Mold from repeated rain.

Next, the master bathroom interior door is the wrong door.  We ordered doors with ovolo sticking on them and this door is shaker style.  We are waiting to hear what will be done with that since they really should have confirmed the order before installing or asked us to.  Wrong orders seems to be par for the course in Brooklyn construction.  You really need to inspect your orders.

shaker_sticking_stileovolo_sticking

Still to Accomplish in Next 10 days

  • Install brick to exterior in back
  • Install roof vents for kitchen and bathroom fans
  • Install exterior window and doors in master bedroom
  • Install floors in master bedroom and kitchen
  • Install toilets and sinks in powder room, small bathroom, and sink in master bath
  • Fix tile in small bathroom
  • Install glass shower doors
  • Install kitchen cabinets, island, counter tops, fridge and stove
  • Install baseboard, casings, crown moldings and ceiling medallions
  • Install deck tiles, railings and stairway (not until after we move in)

Doors Decisions or How to Choose Interior Doors

In the construction bid our architect specified our interior doors as standard flat panel.  This was something we overlooked when going over all of the many many details of the plans before they went out to bid.  Of course now we want doors with panels, which will mean extra costs.

I can’t say this too often:  Before sending your plans out to bid make sure you go over every detail and if possible have everything you want picked out or at least researched beforehand, at least preliminarily. 

On the parlor floor we planned to use pre-existing doors and only one door had to be be newly hung.

Pre-existing powder room door installed.

Pre-existing powder room door installed.

For the newly constructed rooms on the garden floor we had to make some decisions. Researching online wasn’t much help because it is hard to find a source that breaks them all down and shows illustrations.  Most informational sites are companies trying to sell their own products so we went to Dykes and had the guy there explain door construction to us.  As with all construction decisions, there is an overwhelming amount of information for doors and the different companies that make them, which in turn makes it hard to compare the prices for different companies.

Anatomy of a Door

Most doors are made of stiles, rails and panels.  Before you decide what kind of door you want it is best to decide how you want it to look.  We wanted four panel doors to match the pre-existing doors to our junior bedroom.

door anatomy

Panel doors contain patterns of square or oblong panels and are a classic choice. A door may contain two large panels, six small ones (above left) or some other configuration. Flush or flat panel doors are smooth on both sides and offer contemporary style i.e. boring.

Core Construction

Basically, we were looking at four types of doors that are broken down into categories based on their interior substance.

Hollow doors:  these have a hollow center that usually consists of a lattice, honeycomb made out of corrugated cardboard or something similar.  These are the interior doors you find in a lot of rental apartments.  They are the cheapest and in our opinion best used for closets where you don’t need sound dampening properties.

Solid core:  these consist of low-density particle board or foam that is used to completely fill the space within the door. These are the next step up in price and provide a lot more sound insulation than hollow doors.

Solid wood:  as their name suggests, these doors are made from solid wood.  The panels are thinner and are often made from wood veneers.  Some companies provide an engineered wood core in certain parts of the door to prevent the expanding of the wood as temperatures vary.

Medium Density Fiberboard (MDF):  these doors have a solid MDF core.  They are a little more expensive, which is surprising as I would have thought wood would be the most expensive.  This is because they are not susceptible to warping due to temperature changes so you won’t get doors that stick in the summer because they have expanded in the humidity.

We eliminated hollow core doors first because we’ve both had them in crappy apartments and hated their cheap look and feel (but we have one for the bathroom in the rental unit! We are shameless landlords already).

We chose doors from Lemieux Doors, a Montreal based company.  In the end we chose wood doors because a) they could get them in less than two weeks, and b) because we like the look and feel of wood.  They are made with engineered stiles so they are guaranteed not to split crack swell or shrink, according to the website.

They arrived last week and some of them were installed today.  For the bedroom closets we chose single panel doors.

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For the interior room doors we chose four panel to match the original pre-existing doors in the junior bedroom.

20130612-222656.jpgNow we just need to pick out our door knobs and its on to picking out molding for the new door frames.

Floors Decisions Revisited

You may recall that our original plan for the wood floors was to sand and refinish them. When we sent our project out to bid we received mixed opinions as to whether they could be restored.

Warning:  contractors will tell you what you want to hear and then tell you something different once they have been engaged.

In most of the rooms there were layers of linoleum flooring and underneath was pine sub flooring.  We don’t know whether originally there was flooring over this that was removed at a later date to make room for the linoleum.  The back parlor room floor (which will eventually be our kitchen) had oak flooring on top of the pine sub floor that we really wanted to save.  To make a long story short our new project manager came to us a couple of weeks ago and said that if they sanded and stained the flooring on the parlor floor i.e. the pine in the living room and oak in the kitchen they would not match, would be on different levels and we would not be happy.  We did not put up much of a fight since we kind of knew this.

We had always thought we would use new flooring on the first floor but got into a disagreement with the previous project manager about price (he wanted to charge us an additional $16 a square foot to install new wood flooring in addition to the thousands already budgeted in the contract.  After we said we would not pay then he said then they would sand and refinish them.

Now that we are dealing with a more reasonable representative from the company we came to an agreement and looked into purchasing the flooring ourselves so there would be no mark-up.

Floors tend to come in three grades, select (uniform color, for or no knots), natural (color variations, some knots) and rustic/country (lots of color variation).  We both agreed that natural or rustic was our choice.

We found ourselves most attracted to natural maple and hickory but we were concerned that the modern look of a light Maple would clash with the period features of the house. The other issue was that we could not get the grade (rustic), size (4-5 inches) and finish (matte) we wanted from any of the companies that sold maple.

maple

We also liked the look of hickory and there were more options for width sizes.  It looks great close up but the color variation tends to look a bit stripey when laid down on an entire floor.

hickory

hickory stripy

We went to Lumber Liquidators and liked Tobaccoa Road Acacia but were concerned that it was too strong of a color (see below).

tobacco road

You would think in NYC that there would be lots of flooring places.  Turns out there are not that many and the worst part is that most of them are only open Monday to Friday.  In fact, many building supply places have those hours which make it difficult for working homeowners.

Next, we tried Queensboro Flooring where we purchased laminate floors for our rental unit.  It has a good selection and they do have some Saturday hours. Unfortunately, we did not see anything there we liked.

At this point, we were starting to get a little panicked because we did not want to choose something we did not love.  Floors affect the entire look of the house and they are expensive and a pain to replace later if you don’t like them.  Then we found PC Flooring (and they are open Sundays, mechayeh!), which had a good selection and helpful staff.  There were floors at $12 per square foot that we loved but we were trying to stay on budget.  The other problem we encountered was the fact that we did not want a shiny finish and most floors come prefinished and many do not offer a matte finish.   We were concerned about our contractors ability to stain unfinished floors well (this was before we fired the subcontractor).  You know you are in trouble when they say you will need a skilled floor person to finish these and you think, no not our contractor.

Then we found Australian Cypress and both agreed that that was our floor. It’s allegedly grown on a sustainable basis as a part of the Australian Farm Forestry Program.  Its Janka rating is 1350, meaning it is harder than Teak and Red Oak.

It comes in the 5 inch planks that we wanted and our only compromise was that we could only get in a satin finish rather than matte but renovation is all about compromise.  It was a little more expensive than we had planned but we are getting used to that.

Austrailian Cypress